clamping the ribs onto the bottom plate to trace out the plate shape
|
the ribs have to be placed carefully as there are a few resin spots on this wood and I want to clear them all
|
using blocks of wood to give room for the clamps
|
using the tried and true method of a washer and pencil to mark the overhang
|
the corners are currently rounded but I will square them off
|
marking out enough area for the button
|
using a mark on the centerline and a ruler upto the corner to square them off
|
you can see the pencil mark on the centerline here
|
the corners look so much better once squared
|
it is hard to see but there are 2 pencil outlines, one for the rib outline and one for the overhang
|
you can see the squared corners here
|
ready to cut out the plate with a coping saw and a new packet of blades
|
the first cut, a bit oversize so I do not mess up the overhang
|
I will leave the c-bouts and do them last
|
the chair makes it a lot more comfortable but still it is very tiring
|
as this section is getting close to removal I used the clamps to stop it from splitting away and doing damage
|
now one last cut and this part will be off
|
|
using the saw to remove the excess from behine the button
|
after the section behind the button is removed you can see the glue line fromt he two halves, I am pretty happy with this joint
|
this part as the cut progresses the gap becomes a lot bigger, ther must be a bit of load on the wood here
|
only the c-bouts left to cut out
|
the back is now cut out and with a lot of bits left over
|
all the bits of wood that were removed, I am sure they will come in handy for somthing
|
you can see the amount of excess which needs to be removed to clean the edges
|
the inside of the back plate
|
|
sitting the ribs onto the plate and it all looks good
|
the dream is getting closer!
|